Rulon Outlasts Carbon Graphite Bearings

Redwood Plastics now has a wide variety of high performance bearings available including Rulon Materials and CJ Composite Bearings.

For applications within the oil and gas industry Redco™ Rulon extends bearing life from months to years.

Hydraulic fracturing, hydrofracking or “fracking” is employed by the energy industry to reach natural oil and gas supplies trapped deep within the shale level of the earth. The process involves drilling thousands of miles underground to fracture shale rock, which allows oil and gas to flow to the surface for collection. By reaching natural reserves which were once thought to be inaccessible, fracking is credited with lowering US dependence on foreign energy supplies.

This tough application depends on a complex assembly of drills, pumps and hydraulic systems; some requiring literally hundreds of bearings. The equipment must endure 24/7 operation under extremely harsh conditions, including temperature variations, thermal expansion and extreme loads. Not all bearings are up to the demand ― but Redco™ Rulon excels in it.

Rulon 945: Advanced Reliability for Oil and Gas Fracking

Carbon graphite bearings wear prematurely
Designers of fracking compressors were seeking an alternative to their carbon graphite bearings. They cited how the graphite failed prematurely from the high-pressure cycling and required replacement every 3-4 months. This maintenance schedule drained resources and lowered production levels. They also noted they had experimented with glass-filled bearings with equally-dismal results.

rulon-945Redco™ Rulon 945 for impact and longevity
Redco™ Rulon 945― a material designed specifically for the oil and gas industry ― was up to this tough challenge. Boasting exceptional impact stability, plus heat and chemical resistance, 945 provided an ideal fit for high-frequency cycling. The material’s unique fillers deliver one of the lowest deformation rates under load (< 1%) for extreme conditions.

Since switching to Redco™Rulon 945, our client reports their bearing longevity has extended from 3-4 months to 2-3 years. Rulon 945 stays the course in extreme conditions; see our Redco™ Rulon Comparison Chart to explore the advantages or Ask the Experts for a custom consultation.